Avantium has developed a technology to convert plant-based sugars into FDCA (furandicarboxylic acid), the building block of PEF (polyethylene furanoate): a plant-based, fully recyclable polymer with superior performance. FDCA is polymerised with plant-based mono-ethylene glycol (MEG) to make a 100% plant-based PEF polymer. In December 2021, Avantium has taken a positive investment decision concerning the construction of the world’s first FDCA Flagship Plant in Delfzijl (The Netherlands), with construction planned to be completed by the end of 2023 and the aim to be operational in 2024. This will be the world’s first commercial FDCA facility and will have a targeted production capacity of 5,000 tonnes per annum. FDCA is the key building block for the 100% plant-based, recyclable polymer PEF.

This figure shows the climate change and resource use impact of PEF bottles versus PET bottles. nova-Institute’s peer-reviewed LCA evaluated 16 different impact categories covering all relevant life cycle stages from cradle-to-grave. The comparative analysis showed that PEF bottles would result in significant reductions in greenhouse gas emissions (-33%) compared to reference PET bottles. PEF would also lead to 45 % lower finite resource consumption of fossil fuels and reduce the pressure on abiotic resources (minerals and metals) by 47% due to the mechanical properties of PEF enabling light-weighting.

However, PET bottles would outperform PEF-bottles in other impact categories mostly arising from the current feedstock supply. Overall, this represents a benefit because climate change and resource use are among the most relevant environmental impact categories in the current political agenda as they are driving the transition from fossil to renewable carbon. Included in the nova-Institute’s LCA were next to 100% PEF bottles also 250 ml PET/PEF multilayer bottles with 10% of PEF compared to reference PET/PA bottles with a typical 7% of PA. The analysis of the multilayer bottles showed that significant reductions of around 37% in GHG emissions could be achieved by replacing the PA layer with PEF, mainly attributed to the recyclability of the PET/PEF system over the non-recyclability of the PA containing system. This replacement would also contribute to a significant reduction of finite resources demand (36% and 52% for fossils and minerals and metals respectively).