Evonik, Siemens commission artificial photosynthesis pilot plant at Marl

desktop2-ec31dc78-6e4e3d30@1110w2x — Stefan Kaufmann, a member of the German Bundestag and Federal Commissioner for Green Hydrogen and German Federal Minister of Education and Research Anja Karliczek attended the commissioning of the new pilot plant (photo BMBF/Hans-Joachim Rickel).

Evonik and Siemens Energy have started up a pilot plant sponsored by the German Federal Ministry of Education and Research (BMBF) that uses carbon dioxide and water to produce chemicals.

The necessary energy is supplied by electricity from renewable sources. The pilot plant is located in Marl, in the northern Ruhr area, and its innovative technology of artificial photosynthesis should contribute to the success of the energy revolution. It is an essential part of the Rheticus I and II research projects, which are sponsored by the Federal Ministry of Education and Research (BMBF) with a total of 6.3 million euros.

As the German Federal Minister of Education and Research Anja Karliczek said in her remarks at the opening ceremony in Marl: “I am delighted that we have today given the go-ahead for a new test facility of the very highest standard in Marl. With Rheticus, we are showing how we can set up climate-friendly production processes in the chemical industry and at the same time manufacture new innovative products.”

Stefan Kaufmann, a member of the German Bundestag and Federal Commissioner for Green Hydrogen, who also attended the launch noted that the start of the Rheticus pilot plant for the production of specialty chemicals is a ‘real pioneering achievement’.
To which Harald Schwager, Deputy Chairman of the Executive Board of Evonik and responsible for innovations, added that ‘research projects such as Rheticus are a motivation and innovation driver for a sustainable society’. At the same time, he warned against speed when phasing out fossil fuels. “Security of supply and reliability in political decisions set the framework in which new things are created.”

Siemens Energy CEO, Christian Bruch, said the goal of his company is to use innovative technologies to enable new, more sustainable solutions. “With our hydrogen and CO electrolysis, we are building a bridge from green electricity to sustainable material applications. The close cooperation between politics, science and business partners, like Evonik, is an important step in this direction.“

The Rheticus research project is a spin-off of the Copernicus projects, one of the largest research initiatives of the German Federal Government on energy system transformation. Rheticus demonstrates how the Power-to-X idea can be successfully put into practice.

For the idea of artificial photosynthesis, which is behind the Rheticus experimental facility, the researchers took nature as a model. Just as plants use solar energy to produce sugar, for example, from carbon dioxide (CO₂) and water in several steps, artificial photosynthesis uses renewable energies to produce valuable chemicals from CO₂ and water through electrolysis with the help of bacteria. This type of artificial photosynthesis can serve as an energy store and thus help to close the carbon cycle and reduce carbon dioxide pollution in the atmosphere.

The pilot plant is located in Marl, the largest Evonik site. It consists of a CO electrolyzer, developed by Siemens Energy, a water electrolyzer and the bioreactor with Evonik’s know-how. In the electrolyzers, carbon dioxide and water are converted into carbon monoxide (CO) and hydrogen (H2) with electricity in a first step. This synthesis gas is used by special microorganisms to produce specialty chemicals, initially for research purposes. These are starting materials for special plastics or food supplements, for example.

Over the coming weeks, the composition of the synthesis gas and the interaction between electrolysis and fermentation will be optimized. In addition, a unit for processing the liquid from the bioreactor will be set up to obtain the pure chemicals.

After successful completion of the current Rheticus project phase (Rheticus II), Evonik and Siemens Energy will have a unique platform technology at their disposal that can produce energy-rich and valuable substances such as specialty chemicals or artificial fuels from CO₂ – in a modular and flexible manner.