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    Newcarbon flow report Update

    Carbon Flows Update 2026 – Compilation of Supply and Demand of Fossil and Renewable Carbon for Chemicals and Derived Materials on a Global and European Level

    Markets & Economy, Policy, Sustainability & Health, Technology

    81 Pages
    193 Downloads

    193 Downloads  

    2026-10

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    Three years after the first Carbon Flow Report in 2023, the update incorporates new data and a significantly improved methodology. Scientists at nova-Institute have developed a new system approach to trace carbon flows from feedstocks to products along the chemical value chain. Covering more than 40 chemical value chains, this approach provides a reliable dataset on embedded carbon flows while systematically excluding double counting.

    In 2023, global demand for carbon feedstock in chemicals and derived materials amounted to 660 million tonnes of carbon per year, with 86% originating from fossil resources, 10% from biomass and 4% from recycling. Including all carbon based materials, total demand reached 1,400 million tonnes of carbon per year, with biomass and recycled biomass contributing 46%. In the EU, carbon feedstock demand amounted to 85 million tonnes of carbon per year, representing 13% of global demand. The European feedstock mix differs from the global average, with a biomass share of approximately 8% and a higher recycling share of 9%. The updated figures reflect methodological improvements and developments in the European chemical and recycling sectors. The report also presents an updated exploratory scenario for a global chemical industry with net zero emissions by 2050. It assumes an annual growth rate of 2%, a recycling share of 50% and a biomass contribution of 20 to 30%. The scenario is not a prediction, as its realisation depends on political framework conditions and investments.

    Based on scientific literature, statistical databases, industry data and expert consultation, the report contains more than 30 graphics and tables with descriptions of methodology, sources and data. It is designed as a living document that will be updated regularly.

    Feedback, additional input and new data are welcome. Please contact Christopher vom Berg, Head of the Renewable Feedstock Department at nova-Institut, at christopher.vomberg@nova-institut.de.

    DOI: 10.5258/BCXC5064

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    Newunknown

    Biomass Utilisation by the Global and EU Chemical Industry (2023 & 2024)

    Markets & Economy

    28 Pages
    87 Downloads

    87 Downloads  

    2026-10

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    The volume of biomass utilised by the global and European chemical industries is almost unknown. There are no official statistics available, so everyone relies on rough estimates. Scientists at nova-Institute have collected and pieced together hundreds of puzzle pieces to develop the best global estimate available. Originally developed for the RCI/BIC Biomass Potential Study, this document has now been updated as part of the RCI Carbon Flows Study Update 2026.

    The update provides an improved baseline of current global and European biomass demand, with a particular focus on feedstock demand in the chemical industry. The analysis draws on sources published mainly in 2024–2026, with underlying market and production data primarily referring to 2023 and 2024. Where necessary, earlier proxy data or more recent estimates are used. The analysis is based on extensive data research, expert interviews, and input from the relevant Project Advisory Board, as well as other stakeholders and industry experts. The sources and our calculation pathway are clearly shown. The allocation of biomass to the chemical industry depends strongly on system boundaries and definitions. In this study, biomass use is consistently allocated at the level of feedstock demand rather than downstream products. As intermediate products such as ethanol may be reported either as final products or as precursors to downstream chemicals (e.g. ethylene or polymers), inconsistencies across datasets can lead to double counting. To address this, biomass is accounted for only once at the feedstock level, and downstream products derived from these intermediates are not counted separately.

    Please use our data for your market analysis and future strategies. If you have access to better data on certain biomass types or application sectors, we would be grateful if you could share it with us. This is intended to be a living document and will be updated regularly. Please contact: michael.carus@nova-institut.de

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    reflections on the cca process (pdf)

    Reflections on the CCA Process (PDF)

    Policy

    4 Pages
    91 Downloads

    91 Downloads  

    2026-09

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    Input for DG GROW & Steering Group Consideration ahead of the October GA

    Ahead of the second General Assembly, this paper offers constructive input on the first cycle of the EU Critical Chemicals Alliance (CCA). It acknowledges the substantial progress achieved across its four Working Groups, and it flags a limited number of aspects for the Steering Group and DG GROW to consider in a revised mandate: uneven attention to the CCA’s modernisation objective relative to maintaining existing production, skewed stakeholder representation, process-integrity concerns around pre-settled outcomes, and the need for clearer cross-Working-Group coordination and timeline predictability. The paper closes with specific recommendations based on experiences across the different Working Groups,, aimed at making the CCA’s next cycle balanced, transparent and forward-looking.

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    toward a defossilized chemical industry – trends in europe (affiliate product) (pdf)

    Toward a Defossilized Chemical Industry – Trends in Europe (Affiliate product) (PDF)

    Markets & Economy, Sustainability & Health, Technology

    37 Pages

     

    2026-08

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    Chemicals are present in more than 90% of manufactured goods, and almost everything from solar panels to pharmaceuticals is made with the help of chemicals. It is still largely based on fossil raw materials and is a major consumer of fossil resources and energy. Because Europe is committed to reducing CO2 emissions from fossil sources in the interest of climate protection, the chemical industry must reduce its fossil fuel footprint. Key measures for achieving this goal are the decarbonization of energy and the defossilization of carbon embedded in chemical products.

    In this brief, we discuss the status and future trends of renewable energy supplies in Europe, including hydrogen, and the status and trends of the development of green carbon chemicals through recycling, bioproduction in biorefineries, and the use of CO2 as feedstock (CCU, carbon capture and utilization). We also refer to the current approaches to climate neutrality of major chemical producers in Europe.

    Direct download via the renewable-carbon.eu/publications is not possible.
    Please follow this link: https://doi.org/10.1016/j.greenca.2026.01.007

     

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    policy barriers for renewable carbon uptake – rci report (pdf) (copy)

    Biodiversity in Sustainability Assessments – in Particular Life-Cycle-Assessments (LCA) – RCI Report (PDF)

    Sustainability & Health

    98 Pages
    412 Downloads

    412 Downloads  

    2026-08

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    The chemical and materials industry must reduce reliance on fossil feedstocks to cut emissions, improve resource security, and support Europe’s strategic autonomy. Biomass is an important renewable carbon source, but its expansion must be managed carefully to avoid harming biodiversity. Although the sector currently uses only a small share of global biomass, it could lead efforts to balance sustainable production with biodiversity protection through better assessment tools and responsible sourcing.

    The report reviews recent methods for measuring biodiversity impacts in terrestrial Life Cycle Assessment. No single method covers all biodiversity levels and major causes of biodiversity loss, and current approaches remain limited by data gaps, uncertainty, and inconsistent metrics. For high-level business screening, the report recommends UNEP-GLAM and, once available, BioMAPS within the Environmental Footprint framework, supported by field measurements, certification schemes, sensitivity analysis, and other assessment methods.

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    Why is Vioneo building its first methanol-to-PP/PE plant in China rather than Europe?

    Markets & Economy, Policy

    3 Pages
    60 Downloads

    60 Downloads  

    2026-05

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    ZOOM-Interview with Alex Hogan (CEO of Vioneo) by Michael Carus (nova-Institut/RCI), 11 May 2026

    The vision of  Vioneo as ‘fossil-free pioneers for the plastics industry, using green methanol to produce fossil-free polypropylene and polyethylene on a commercial scale‘ will be realised in China, not in Europe. Michael asks Alex why this is the case.

    Mandatory EU legislation (quotas, definitions, regulatory differentiation) is the single most important enabler for Vioneo — and similar companies — to invest in Europe. Without it, the market remains voluntary, price-driven, and commercially unviable for premium fossil-free products.

    As Europe is a more expensive production location than the US or Asia, the only way forward – as Alex Hogan makes clear – is to create clear, strong and lasting framework conditions in Europe to generate robust demand for renewable chemistry and plastics, as well as to build the infrastructure that makes production in the EU possible. These framework conditions are indeed being discussed and are planned, but it is not certain whether they will actually materialise, in what form, or when. But who invests in hopes and announcements?

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    Could the production of European chemicals be achieved without naphtha and steam crackers? What alternative pathways could be viable in the future? (PDF)

    Markets & Economy, Policy, Technology

    7 Pages
    156 Downloads

    156 Downloads  

    2026-05

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    Over the next few decades, naphtha steam cracking will remain the dominant and most efficient process in the European chemical industry. However, naphtha is produced from crude oil, which is linked to several problems: (1) climate change, especially from Scope 3 emissions; (2) a linear instead of a circular economy; (3) most innovation taking place in other areas than crackers; (4) a failure to achieve resilience and strategic autonomy; and (5) Europe’s inability to compete with other regions of the world that have better access to cheaper crude oil and naphtha. Furthermore, (6) renewable naphtha produced from biomass, waste or CO₂ is very expensive (2–3 times more expensive), and (7) other pathways than naphtha and steam crackers are often more efficient for these alternative renewable feedstocks.

    These are seven good reasons to discuss what alternative pathways could be viable in the future of Europe’s chemical industry and how they could be implemented. This paper mainly focuses on methanol, ethanol and biodiesel. Before delving into these topics, two brief comments on ammonia production, biotechnology and biomanufacturing and electrochemistry are provided.

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    Investments totalling more than 5 billion with a future bio-based quota for plastics in Europe (PDF)

    Markets & Economy, Policy

    3 Pages
    100 Downloads

    100 Downloads  

    2026-05

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    Implementing a 5% bio-based quota for all polymers produced in Europe could be just as successful as the introduction of biofuels.

    As a draft scenario, we assume that (1) 30% will come from bio-attributed sources, (2) 25% from dedicated bio-based polymers, and (3) 45% from drop-in bio-based polymers. What would this require in terms of investment? Based on these assumptions, a 5% bio-based (including bio-attributed) polymer quota would generate €5.3 billion in investment, similar to the level of investment in first-generation biofuels. A subsequent 30% bio-based (including bio-attributed) polymer quota would generate €32 billion, similar to the level of investment in sustainable aviation fuels (SAF) in the next decades.

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    support for bio based feedstock in plastic packaging analysis under the packaging and packaging waste regulation (eu) 2025/40 (affiliate product)

    Support for bio-based feedstock in plastic packaging analysis under the Packaging and Packaging Waste Regulation (EU) 2025/40 (Affiliate product)

    Markets & Economy, Policy, Sustainability & Health, Technology

    100 Pages

     

    2026-05

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    New publication from nova experts for the European Commission

    This report assesses the role of bio-based feedstocks in plastic packaging under the EU’s Packaging and Packaging Waste Regulation (PPWR), with a focus on technological development and environmental performance. Although seventeen bio-based polymers are commercially available, they represent only ~1% of the global plastics market and account for just 4–5% of biogenic carbon in the EU chemical sector. Production capacity is concentrated in Asia (55%), followed by North America (17%) and the EU27+3 (14%). Despite their limited market share, there are no fundamental technical barriers to using them in packaging. Bio-based plastics offer a 30–70% reduction in greenhouse gas emissions compared to fossil-based alternatives, which supports the EU’s decarbonisation and circular economy goals. The report also evaluates the feasibility of setting targets for the use of bio-based materials, their equivalence with recycled materials and how sustainability criteria can be aligned with the Renewable Energy Directive (RED). Key recommendations include setting binding targets for bio-based content, establishing harmonised sustainability criteria, and adapting recycling infrastructure. Leveraging the complementarity of bio -based and recycled content could help to accelerate the EU’s transition to a climate-neutral packaging sector.
     
    Direct download via the renewable-carbon.eu/publications is not possible.
    Please follow this link: https://op.europa.eu/en/publication-detail/-/publication/98759f3f-3d27-11f1-814f-01aa75ed71a1/language-en
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    bio based building blocks and polymers – global capacities, production and trends 2025–2030 (pdf)

    Bio-based Building Blocks and Polymers – Global Capacities, Production and Trends 2025–2030 (PDF)

    Markets & Economy

    23 Pages
    1563 Downloads

    1563 Downloads  

    2026-02

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    The new high-level report “Bio‑based Building Blocks and Polymers – Global Capacities, Production and Trends 2025–2030”, compiled by the international biopolymer expert group of the nova-Institute, provides an overview of the capacities and production data of 17 commercially available bio‑based building blocks and polymers in 2025, along with a forecast for 2030. Detailed market data is available via individual workshops and webinars with the biopolymer experts. This data includes capacity development from 2018 to 2030, production data for the years 2024 and 2025, and analyses of market developments per building block, polymer and producers, as well as a statistical analysis of “Mass Balance and Attribution (MBA)” products available worldwide.

    2025 was a solid year for bio-based polymers, with an expected overall CAGR of 11 % to 2030 and an average capacity utilisation rate of 86 %. Overall, bio-based non-biodegradable polymers have larger installed capacities and higher utilisation rates than bio-based biodegradable polymers. While 58 % of the total installed capacities are from bio-based non-biodegradable polymers, 42 % are bio-based biodegradable polymers. Bio-based non-biodegradable have an average utilisation rate of 90 % whereas bio-based biodegradable polymers have an average utilisation rate of 81 %. The expected CAGR for both, bio-based non-biodegradable and biodegradable is similar with 10 % and 11 %, respectively.

    Epoxy resin and PUR production is growing moderately at 9 and 8 %, respectively, while PE and PP are increasing by 17 % and 94 %. Also, capacities for the biodegradables PHA and PLA are expected to increase until 2030 by 49 % and 16 %, respectively. Commercial newcomers such as casein polymers and PEF have increased production capacity and are expected to continue to grow significantly until 2030.

    DOI No.: https://doi.org/10.52548/PILO4285

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    policy barriers for renewable carbon uptake – rci report (pdf)

    Policy Barriers for Renewable Carbon Uptake – RCI Report (PDF)

    Policy

    19 Pages
    339 Downloads

    339 Downloads  

    2026-02

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    Based on internal assessment of RCI member companies and joint analysis, this report reveals existing EU legislation which creates several roadblocks for the shift from fossil to renewable carbon, The report identifies ten concrete policy barriers across seven EU frameworks, including the ETS, REDIII, PPWR and SUPD.

    Key findings show regulatory misalignment (creating non-level playing fields and regulatory uncertainty), outdated definitions and misleading classifications (excluding innovative, climate-friendly products from incentives and market access) and impractical administrative bureaucracy (often conflicting with industrial realities). The biggest barrier is not identified in a single regulation, but identified as the lack of coherent support for renewable carbon in the chemicals and derived materials economy.

    The report provides practical suggestions to amend and fine-tune regulations in upcoming legislative revisions. It complements RCI’s policy proposal study published in 2025.

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    biorefineries in asia and the eu an exploratorive study (pdf)

    Biorefineries in Asia and the EU – an Explorative Study (PDF)

    Markets & Economy, Policy, Technology

    58 Pages
    182 Downloads

    182 Downloads  

    2026-01

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    The study aims to provide decision makers with a quick overview over the state of the bioeconomy in Europe and three selected countries in Asia, India, Thailand and Indonesia. Specific attention is placed on biorefineries, as they represent a key building block for the industry. Covered aspects include the political framework, technical pathways and existing infrastructure, alongside case studies. The study provides on-the ground insights from practioners in the field, includes a set of good-practice criteria to assess the prospects of biorefineries and offers a number of specific recommendations for future actions to expand the bioeconomy across continents.

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    when will ccu go mainstream? (pdf)

    When will CCU go mainstream? (PDF)

    Markets & Economy

    4 Pages
    196 Downloads

    196 Downloads  

    2026-01

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    As soon as renewable energy becomes cheap and abundant, which is closer than we think.

    The potential for carbon capture and utilisation (CCU) is tremendous. Utilising CO2 from fossil and biogenic sources, and eventually from the air (direct air capture), could easily meet the entire demand for embedded carbon of the global chemical and plastics industry. There are many different chemical and biotech pathways; most rely on CO2 plus hydrogen (H2) to produce intermediates such as CO, syngas, methane, methanol, formic acid, and naphtha.

    Almost all chemicals and plastics can be produced in this manner. According to experts at nova-Institute, an area the size of Greece (135,000 km2, equivalent to 1.5 % of the Sahara Desert or 0.8 % of all subtropical deserts combined) would be enough to produce sufficient green hydrogen via photovoltaics to meet the global chemical and plastics industry’s demand for embedded carbon with CCU by 2050. This calculation assumes that the demand for embedded carbon in chemicals and plastics will double from 550 million tonnes to 1,150 million tonnes (of carbon) by 2050. This simple calculation demonstrates the tremendous potential of CCU.

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    case studies based on peer reviewed life cycle assessments: carbon footprints of different renewable carbon based chemicals and materials (2nd, extended version) – rci report (pdf)

    Case Studies Based on Peer-reviewed Life Cycle Assessments: Carbon Footprints of Different Renewable Carbon-Based Chemicals and Materials (2nd, Extended Version) – RCI Report (PDF)

    Sustainability & Health

    67 Pages
    1016 Downloads

    1016 Downloads  

    2026-01

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    This report broadens the scope of the brochure “Case studies based on peer-reviewed Life Cycle Assessments – Carbon Footprints of Different Carbon-Based Chemicals and Materials”, published in November 2023. The initial brochure presented five peer-reviewed studies that drew strong interest from experts, policymakers, and industry leaders for their insights into the carbon footprints of various carbon-based chemicals and materials.

    This second, extended version includes seven peer-reviewed LCAs from participating member companies: Braskem, Econic, Fibenol, LanzaTech, Lenzing (update), Peter Greven and Primient Covation.

    These expanded contributions will deepen understanding of carbon footprints and further support RCI’s commitment to
    data-driven sustainability.

    DOI No.: https://doi.org/10.52548/HRPM7087

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    recycling becomes feedstock for europe – let’s dare more autonomy (pdf)

    Recycling Becomes Feedstock for Europe – Let’s Dare More Autonomy (PDF)

    Policy

    65 Pages
    559 Downloads

    559 Downloads  

    2026-01

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    The paper shows how this goal of transformation or defossilisation can be implemented step by step and how legal areas can be better integrated at EU level, which will result in new priorities for both sectors. For example, in waste management, much of what does not contribute to the carbon supply of the chemical industry can be phased out gradually. It also includes enabling all recycling technologies, from mechanical and physical to chemical processes and even incineration with CO₂ capture and utilisation, since all processes are needed in the transformation for the different waste fractions and target products. Overall, the ten proposals derived and analysed in the paper also lead to a significant reduction in bureaucracy.

    There are some important proposals that build on instruments already introduced by the EU, such as substitution quotas for selected plastics sectors. The authors also specify proposals that are under discussion or being raised by Member States. However, there are also proposals to phase out existing regulations. It is important that the proposals build on each other and are implemented in a coordinated manner as part of a self-contained, phased overall package.

    Fortunately, greater autonomy is becoming mainstream in the EU and is also one of the cornerstones of the new EU Council Presidency. However, unless it becomes practical, greater autonomy and resilience will remain nothing more than a narrative. And the path to achieving this will be fraught with difficulties.

    DOI No.: https://doi.org/10.52548/LFPX3960

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    biosynthetic feedstock evaluation

    Biosynthetic Feedstock Evaluation (Affiliate product)

    Sustainability & Health, Technology

    44 Pages

     

    2025-12

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    The fashion industry is under growing pressure to shift towards more sustainable production methods and materials. Traditional petroleum-based materials dominate the textile and footwear industry. There is increasing interest in exploring alternative, more sustainable feedstocks, such as bio-based materials derived from carbon capture technologies. These alternatives offer potential environmental benefits but require thorough analysis to understand the technical feasibility, environmental impact, and regulatory considerations involved.

    The nova-Institute (hereafter referred to as nova) was engaged by Fashion for Good and some of its partners to conduct an in-depth assessment of sustainable feedstocks and conversion technologies for producing polymers, specifically focusing on bio-(PET, PA, EVA and BDO). The aim was to create a comprehensive understanding of the technological routes available for using bio-based feedstocks and emerging CO2 conversion technologies in the production of polymers used in the textile industry. Additionally, nova assessed sustainability standards and certification schemes to ensure the feedstocks meet stringent environmental and social criteria.

    Direct download via the renewable-carbon.eu/publications is not possible.
    Please follow this link:
    https://www.fashionforgood.com/case-study/biosynthetic-feedstock

     

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    percentage change in the carbon footprint of plastics (png) (copy)

    RCI Webinar: Success Stories RCI 2025 and Outlook to 2026 – Project Results and Position Papers (PDF)

    Policy, Sustainability & Health

    59 Pages
    382 Downloads

    382 Downloads  

    2025-12

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    The free RCI webinar on 9 December 2025 presented the RCI Success Stories 2025 and offered an Outlook to 2026. It showcased RCI’s policy impact at EU, national and international levels, highlighted key publications and scientific results (including the biomass study, Policy Proposals, LCA methodologies, sustainability criteria paper, and analysis of recent updates to methane and fossil CO2 emissions data in Life-Cycle Inventories (LCI)), and summarised member activities such as expert groups, roundtables, and survey insights. The webinar also introduced RCI’s ongoing and upcoming projects for 2026, including biodiversity, policy barriers, carbon flows, LCA case studies, and awareness-building initiatives.

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    mapping of global advanced plastic recycling capacities (pdf)

    Mapping of Global Advanced Plastic Recycling Capacities (PDF)

    Markets & Economy, Policy, Technology

    35 Pages

     

    2025-11

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    Chemical and physical recycling are essential to keeping carbon in the loop and fully establishing a circular economy. Despite delays in policy regulations and investment, experts foresee a bright future for new capacity, both globally and in Europe.

    The development of advanced recycling technologies is very dynamic and at a fast pace, with new players constantly appearing on the market, from start-ups to chemistry giants and everything in between. New plants are being built, and new capacities are being achieved. Due to these dynamic developments, it is difficult to keep track of everything. The nova report “Mapping of global advanced plastic recycling capacities” aims to clear up this jungle of information. A comprehensive evaluation of the global input and output capacities was carried out for which 390 planned as well as installed and operating plants including their specific product yields were mapped to provide an overview about global advanced recycling capacities in the past, present, and future.

    Further information: The new report represents a short study updating the current and future Advanced Recycling input- and output-capacities for the year 2024-2031. The report does not include any technology- or company-profiles which are published in another study (https://doi.org/10.52548/WQHT8696).

    DOI No.: https://doi.org/10.52548/YKWB6074

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    increased methane emissions in crude oil and natural gas supply: implications for the carbon footprint of petrochemicals – an rci report (pdf)

    Increased Methane Emissions in Crude Oil and Natural Gas Supply: Implications for the Carbon Footprint of Petrochemicals – RCI Report (October 2025)

    Sustainability & Health

    39 Pages
    752 Downloads

    752 Downloads  

    2025-10

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    This scientific background report by RCI shows that recent updates to leading LCI databases (ecoinvent 3.9–3.11) reveal a major underestimation of methane emissions from oil and gas supply chains. Enhanced satellite data on flaring, venting, and leaks highlight large inconsistencies compared to sources such as IEA, IOGP, and the World Bank. For instance, IEA now reports oil-related methane emissions up to 15 times higher than IOGP, with extreme differences for Russia (10-fold) and Saudi Arabia (40-fold). These revisions sharply increase the carbon footprint of fossil feedstocks, with naphtha nearly tenfold higher and significant rises for ethylene, propylene, and ethylene glycol. As a consequence, plastics such as PE, PP, and PET show 20–30% higher footprints. By contrast, renewable carbon alternatives gain ground: bio-based plastics now appear 12–27% more climate-friendly, with even greater advantages when biogenic carbon uptake is included.

    The RCI report urges policymakers to rapidly integrate methane regulation and updated LCI data into climate strategies. Key recommendations include regular database updates, expanded emissions tracking, harmonized reporting, and stronger support for renewable carbon solutions.

    DOI: https://doi.org/10.52548/RQJN5517

     

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    benefits of using first generation biomass for food, fuels, chemicals and derived materials in europe (pdf)

    Benefits of Using First-Generation Biomass for Food, Fuels, Chemicals and Derived Materials in Europe (PDF)

    Policy, Sustainability & Health

    16 Pages
    1317 Downloads

    1317 Downloads  

    2025-09

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    Key messages – Benefits of using first-generation biomass for food, fuels, chemicals and derived materials

    First-generation biomass in non-food applications increases food security.
    Using first-generation biomass for non-food applications strengthens food security by increasing overall availability of feedstock and market stability. At the same time, it also delivers valuable protein-rich by-products addressing the most critical needs for human and animal nutrition. The ability to shift crops between the food, feed, and industrial markets enables the EU and market players to respond swiftly to changes in demand and mitigate the risks associated with supply chain disruptions. Most importantly, using first-generation biomass for non-food applications offers a fast and economical way to set up and ensure an emergency food reserve.

    • First-generation biomass in non-food applications enhances a resilient and competitive EU agriculture
    • First-generation biomass in non-food applications supports climate change mitigation
    • First-generation biomass in non-food applications supports biodiversity protection
    • High-tech agriculture further enhances the benefits of first-generation biomass.

    DOI No.: https://doi.org/10.52548/GCJC4981

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