{"id":76881,"date":"2020-07-24T07:32:51","date_gmt":"2020-07-24T05:32:51","guid":{"rendered":"https:\/\/renewable-carbon.eu\/news\/?p=76881"},"modified":"2020-07-22T14:24:12","modified_gmt":"2020-07-22T12:24:12","slug":"barrier-coated-paperboard-the-alternative-to-plastic-for-smart-packaging","status":"publish","type":"post","link":"https:\/\/renewable-carbon.eu\/news\/barrier-coated-paperboard-the-alternative-to-plastic-for-smart-packaging\/","title":{"rendered":"Barrier-coated paperboard \u2013 the alternative to plastic for smart packaging"},"content":{"rendered":"

Proven packaging solutions already exist that combine a renewable material such as paperboard with a small amount of plastic, reducing their climate impact by over 80 per cent compared with traditional all-plastic packaging.<\/strong><\/p>\n

\"Waitrose
Replacing the plastic tray in food packaging with a combination of paperboard and plastic can reduce the tray\u2019s climate impact by about 80 per cent.<\/figcaption><\/figure>\n

One very common type of food packaging is the plastic tray, which is then sealed for its onward journey to the consumer. Instead of making the entire tray of plastic, an easy alternative is to replace the plastic with a composite material consisting of renewable paperboard with a thin plastic layer that supplies the barrier properties needed to protect against moisture, grease and aromas. The stiffness and strength required for the construction comes from the paperboard\u2019s wood fibres, and the plastic\u2019s barrier properties provide the functional finishing touch. This relatively easy change of materials reduces the packaging\u2019s climate impact by over 80 per cent.<\/p>\n

\u201cPlastic is an excellent material for packaging. It is very formable and provides the seal we need in food packaging with high hygiene requirements,\u201d explains Stefan S\u00f6derberg, Sales Manager New Products at Iggesund Paperboard. He is leading the market launch of Inverform, a composite material from Iggesund that can replace all-plastic trays and greatly reduce the trays\u2019 climate impact.<\/p>\n

Various types of packaging made of plastic-coated paperboard have existed for decades. But thanks to the latest advances in paperboard manufacture, they have gained better functionality and reduced their climate impact. The debate over fossil versus renewable materials and their respective climate impacts has further placed the combination of plastic and paperboard in an increasingly positive light.<\/p>\n

\u201cThe disadvantages of plastic packagings is that they are normally totally fossil based and are also not very easy to recycle,\u201d comments Johan Gran\u00e5s, Sustainability Director at Iggesund Paperboard. \u201cIn comparison, our paperboard\u2019s climate impact is about 90 per cent less than that of plastic. By combining paperboard with a thin plastic barrier, a packaging\u2019s total climate impact can be radically reduced compared with that of plastic packaging.\u201d<\/p>\n

At least three serious problems are linked to humanity\u2019s extensive use of plastic materials:<\/p>\n

    \n
  • The large climate impact due to the fossil raw material<\/li>\n
  • The lack of biodegradability, which leads e.g. to plastic collecting in the oceans<\/li>\n
  • The low level of recycling \u2013 less than 40 per cent.<\/li>\n<\/ul>\n

    Today bioplastics are possible alternatives in some cases. These do have a better origin than traditional plastic materials but their climate impact is still only marginally lower than that of the traditional plastics and they are often extremely hard to recycle. Bioplastics can also be difficult to handle in packaging manufacturers\u2019 production processes, often resulting in worse productivity.<\/p>\n

    \u201cWe\u2019ve used bioplastics for about a decade in our manufacture of plastic-coated paperboard,\u201d Stefan S\u00f6derberg says. \u201cIn production terms they\u2019re generally acknowledged to be hard to handle, they have more limited applications than traditional plastics, and they\u2019re also more expensive. Advances in bioplastics are constantly being made, because many companies are looking for a fossil-free bioplastic with properties that allow it to function smoothly in production \u2013 both for us as a material manufacturer and for those who manufacture the final packaging.\u201d<\/p>\n

    But the plastic issue doesn\u2019t end there. Last year, Iggesund Paperboard surveyed non-food retail packaging and found many examples of plastic usage where the plastic lacked any real function. These included plastic packagings for lightbulbs, headphones and textiles, all of which had great potential to reduce their climate impact.<\/p>\n

    \u201cMany packagings contain plastic that could easily be replaced by less climate-damaging material,\u201d Johan Gran\u00e5s adds. \u201cWe\u2019ve found examples of packaging whose climate impact has been reduced by 99 per cent by replacing the material. It\u2019s sensible to start there \u2013 to invest in the easy climate gains and wait for the innovation process to find solutions to the more difficult packaging challenges.\u201d<\/p>\n

    While waiting for the materials manufacturers to find new, fossil-free barriers, the market is demanding packaging made of paperboard coated with either traditional plastic or bioplastic.<\/p>\n

    \u201cReplacing the plastic and minimising the climate impact is something that all major brand owners have written into their environmental guidelines, and their numbers are growing every month,\u201d Johan Gran\u00e5s concludes.<\/p>\n","protected":false},"excerpt":{"rendered":"

    Proven packaging solutions already exist that combine a renewable material such as paperboard with a small amount of plastic, reducing their climate impact by over 80 per cent compared with traditional all-plastic packaging. One very common type of food packaging is the plastic tray, which is then sealed for its onward journey to the consumer. […]<\/p>\n","protected":false},"author":59,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","nova_meta_subtitle":"","footnotes":""},"categories":[5572],"tags":[11785,7105,13222],"supplier":[6422],"class_list":["post-76881","post","type-post","status-publish","format-standard","hentry","category-bio-based","tag-composites","tag-packaging","tag-paper","supplier-iggesund"],"_links":{"self":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/76881","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/comments?post=76881"}],"version-history":[{"count":0,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/76881\/revisions"}],"wp:attachment":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media?parent=76881"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/categories?post=76881"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/tags?post=76881"},{"taxonomy":"supplier","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/supplier?post=76881"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}