{"id":31005,"date":"2015-12-10T07:38:49","date_gmt":"2015-12-10T06:38:49","guid":{"rendered":"https:\/\/renewable-carbon.eu\/news\/?p=31005"},"modified":"2015-12-09T18:13:15","modified_gmt":"2015-12-09T17:13:15","slug":"ncc-foam-project-ramps-up-production-with-new-pilot-scale-manufacturing-cell","status":"publish","type":"post","link":"https:\/\/renewable-carbon.eu\/news\/ncc-foam-project-ramps-up-production-with-new-pilot-scale-manufacturing-cell\/","title":{"rendered":"NCC-FOAM Project Ramps-up Production with New Pilot-scale Manufacturing Cell"},"content":{"rendered":"<p>The 3-year project has developed a nano-crystalline cellulose (NCC) foam\/resin composite which enables the design, development and processing of sustainable structural foam materials.<\/p>\n<p>The controlled patterning of the foam\u2019s nano-structure during its innovative self-assembly process facilitates production of materials with customised internal structures which improve both strength lightweighting. The inherent strength of the NCC skeleton results in lightweight and cost-effective foams which can be incorporated into sandwich-structured composite materials.<\/p>\n<p>The new, batch-based, manufacturing cell has dramatically increased the production rate of NCC foam from the laboratory-based method, allowing significant quantities of the material to be manufactured and bringing cycles times to under 60 minutes per sheet. In fact, production rates have ramped up by 3200% from the laboratory-based method. These larger area (40 x 60 cm) sheets will allow the feasibility of future industrialisation to be assessed, as well as permitting a full characterisation of the materials.<\/p>\n<p>NetComposites\u2019 Anthony Stevenson, Project Manager of NCC-FOAM, commented \u201cWith the launch of this new pilot-scale manufacturing cell, the project has taken a significant step towards providing a commercial and fully-industrialised process for the production of NCC foam. During the project\u2019s final year development work will continue and options for future upgrades to a continuous process will be explored.\u201d<\/p>\n<p>Testing of the new NCC foam sandwich-structured composites has shown them to be suitable for use in multiple applications, where sustainable, lightweight, moisture resistant, and highly insulating materials are required.<\/p>\n<p>The NCC-FOAM project will share its pilot-scale manufacturing cell with the BRIMEE project which aims to develop better performing insulation materials for improving building energy performance and significantly reducing building operational energy.<\/p>\n<p>The consortium is managed by NetComposites, with 11 other partners from 6 EU member states, including BALance, Blatraden, D&#8217;Appolonia, Exova, FSG, The Hebrew University of Jerusalem, Lindb\u00e4cks, Melodea, RIVM, Swerea SICOMP and Universiteit Utrecht.<\/p>\n<p>This project has received funding from the European Union\u2019s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 604003.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The 3-year project has developed a nano-crystalline cellulose (NCC) foam\/resin composite which enables the design, development and processing of sustainable structural foam materials. The controlled patterning of the foam\u2019s nano-structure during its innovative self-assembly process facilitates production of materials with customised internal structures which improve both strength lightweighting. The inherent strength of the NCC skeleton [&#8230;]<\/p>\n","protected":false},"author":59,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","nova_meta_subtitle":"","footnotes":""},"categories":[5572],"tags":[],"supplier":[11490,11491,7330,11492,11493,11494,4500,11495,4693,8640,857,7299,1312],"class_list":["post-31005","post","type-post","status-publish","format-standard","hentry","category-bio-based","supplier-balance","supplier-blatraden","supplier-council-of-the-european-union","supplier-dappolonia","supplier-exova","supplier-fsg-facilitaire-stichting-gezondheidszorg","supplier-hebrew-university-of-jerusalem","supplier-lindbaecks","supplier-melodea","supplier-rivm","supplier-netcomposites","supplier-swerea-sicomp","supplier-utrecht-university-nl"],"_links":{"self":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/31005","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/comments?post=31005"}],"version-history":[{"count":0,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/31005\/revisions"}],"wp:attachment":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media?parent=31005"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/categories?post=31005"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/tags?post=31005"},{"taxonomy":"supplier","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/supplier?post=31005"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}