{"id":178785,"date":"2026-07-22T07:37:00","date_gmt":"2026-07-22T05:37:00","guid":{"rendered":"https:\/\/renewable-carbon.eu\/news\/?p=178785"},"modified":"2026-07-16T15:49:45","modified_gmt":"2026-07-16T13:49:45","slug":"ineratec-and-zeopore-accelerate-next-generation-hydrocracking-for-co%e2%82%82-neutral-fuels-and-chemicals","status":"publish","type":"post","link":"https:\/\/renewable-carbon.eu\/news\/ineratec-and-zeopore-accelerate-next-generation-hydrocracking-for-co%e2%82%82-neutral-fuels-and-chemicals\/","title":{"rendered":"INERATEC and Zeopore accelerate next-generation hydrocracking for CO\u2082-neutral fuels and chemicals"},"content":{"rendered":"\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"874\" height=\"656\" src=\"https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8.png\" alt=\"\" class=\"wp-image-178807\" style=\"width:637px;height:auto\" srcset=\"https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8.png 874w, https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8-300x225.png 300w, https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8-150x113.png 150w, https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8-768x576.png 768w, https:\/\/renewable-carbon.eu\/news\/media\/2026\/07\/17fd9b0e21fa2b331691a7aa56068cf8-360x270.png 360w\" sizes=\"auto, (max-width: 874px) 100vw, 874px\" \/><figcaption class=\"wp-element-caption\">\u00a9 INERATEC<\/figcaption><\/figure><\/div>\n\n\n<p><strong>At the center of the collaboration is INERATEC\u2019s newly developed hydrocracking process, designed to upgrade Fischer-Tropsch waxes from\u00a0<a href=\"https:\/\/www.ineratec.de\/en\/glossary\/power-liquid\" target=\"_blank\" rel=\"noreferrer noopener\">Power-to-Liquid<\/a>\u00a0production into high-value, drop-in-ready fuels and chemicals. Zeopore\u2019s unique meso-zeolite catalyst technology further increases the performance of this process by enhancing catalytic selectivity, activity and lifetime. Together, the two companies are committed to realize the rapid, low-risk scale-up of the production of sustainable fuels and chemicals.\u00a0<\/strong><\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Efficient pathway to climate-neutral fuel production<\/h3>\n\n\n\n<p>INERATEC\u2019s groundbreaking, modular&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/power-liquid\" rel=\"noreferrer noopener\">Power-to-Liquid<\/a>&nbsp;plants cover the full value chain of sustainable fuel production \u2014 from green CO\u2082 and hydrogen to drop-in-ready fuels and chemicals. At the core of the process, the reverse water-gas shift reaction and lower-temperature&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/fischer-tropsch-synthesis\" rel=\"noreferrer noopener\">Fischer-Tropsch synthesis<\/a>&nbsp;are optimally coupled to convert renewable feedstocks into high-quality synthetic hydrocarbons. By integrating microstructure technology directly into stacked reactor foils with extremely fine channels, INERATEC enables exceptionally precise mass and heat exchange throughout the process. This innovative reactor design maximizes energy efficiency, dynamically adapts to fluctuating renewable power inputs, and provides a highly scalable solution for climate-neutral fuel and chemical production.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">INERATEC\u2019s proprietary hydrocracking technology<\/h3>\n\n\n\n<p>Heavy waxes being produced in the&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/fischer-tropsch-synthesis\" rel=\"noreferrer noopener\">Fischer-Tropsch synthesis<\/a>&nbsp;can be upgraded to high-value&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/e-fuels\" rel=\"noreferrer noopener\">e-Fuels<\/a>&nbsp;in a secondary hydrocracking stage. In this process, long-chain paraffins are cracked and isomerized into branched hydrocarbons with optimal fuel properties, including lower freezing points and improved engine performance.To further increase process efficiency and strengthen the modular&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/power-liquid\" rel=\"noreferrer noopener\">Power-to-Liquid<\/a>&nbsp;concept, INERATEC has developed its own proprietary upgrading technology: a scalable, modular and cost-effective hydrocracking process specifically designed to convert Fischer-Tropsch waxes into drop-in-ready sustainable fuels and chemicals. The most significant benefits are:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Higher e-SAF Yield<\/strong>: The innovative low-pressure hydrocracking approach delivers a higher SAF yield by overcoming internal diffusion limitations through advanced catalyst design, enabling more efficient conversion of FT syncrude into sustainable aviation fuel.<\/li>\n\n\n\n<li><strong>Lower OPEX:<\/strong>\u00a0The simplified process configuration enables lower operating costs by reducing process complexity, minimizing energy-intensive operations, and eliminating the need for high-pressure systems, steam integration, and extensive downstream treatment.<\/li>\n\n\n\n<li><strong>Lower CAPEX:<\/strong>\u00a0The streamlined plant architecture enables lower capital investment requirements by avoiding complex high-pressure equipment and reducing the number of major process units, supporting a more compact and scalable SAF production solution.<\/li>\n<\/ul>\n\n\n\n<p>This in-house technology extends INERATEC\u2019s integrated value chain and reinforces the company\u2019s position as a technology leader in&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/power-liquid\" rel=\"noreferrer noopener\">Power-to-Liquid<\/a>&nbsp;production \u2014 from CO\u2082 and hydrogen feedstocks to finished products that can be used in existing infrastructure.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Zeopore catalysts as a key performance enabler<\/h3>\n\n\n\n<p>By integrating Zeopore\u2019s catalyst technology into its hydrocracking process, INERATEC further elevates process efficiency. The improved structure of the catalyst, containing engineered &#8216;mesopores&#8217; serving as internal molecular pathways, enables a strongly controlled conversion of Fischer-Tropsch waxes into high-value fuels and chemicals.&nbsp;The illustration below depicts the core of Zeopore\u2019s technology: the unhindered diffusion of feed molecules into the widened pore structure, followed by their selective cracking into the desired products \u2014 in this case, SAF \u2014 at the active sites.<\/p>\n\n\n\n<p>Combining INERATEC\u2019s proprietary hydrocracking technology and modular reactor design with Zeopore\u2019s highly performant zeolite catalysts is an important performance booster \u2014 improving efficiency, product quality and the economic competitivity of&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/synthetic-fuel\" rel=\"noreferrer noopener\">synthetic fuel<\/a>&nbsp;production.&nbsp; This complementary collaboration is building on Zeopore\u2019s extensive track record of optimizing zeolites for cracking, isomerization, aromatization and alcohol conversion processes. Zeopore is already actively leveraging this deep-seated expertise to optimize hydrocracking and dewaxing processes for traditional fuel production, but now also expanding towards sustainable CO\u2082 conversion processes.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Performance benefits by combinig Zeopore\u2019s catalyst with INERATEC\u2019s low-pressure hydrocracking<\/h3>\n\n\n\n<p>Extensive catalytic testing at INERATEC facilities have successfully demonstrated that Zeopore\u2019s catalysts lift traditional diffusion and selectivity constraints in standard zeolites. As a result, the integrated process delivers measurable efficiency gains across the production chain:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Higher carbon utilization:<\/strong>\u00a0improved feedstock retention helps convert a greater share of captured CO\u2082 inputs into target fuel fractions instead of unwanted byproducts. Moreover, Zeopore&#8217;s catalyst strongly reduced deactivation rates multiply the catalyst lifetime, and maintained near-complete conversion levels.<\/li>\n\n\n\n<li><strong>Operational temperature:<\/strong>\u00a0The Zeopore catalyst allows operating at significantly lower reaction temperatures, saving costly energy and lowering process severity.<\/li>\n\n\n\n<li><strong>Reduced hydrogen consumption:<\/strong>\u00a0Minimizing over-cracking reduces hydrogen consumption with double-digit percentages, directly addressing one of the most dominant cost factors in e-Fuels production.<\/li>\n\n\n\n<li><strong>Lower byproduct formation:<\/strong>\u00a0Enhanced catalytic selectivity suppresses the generation of undesired lighter gases, simplifying the downstream process, and improving overall efficiency.<\/li>\n\n\n\n<li><strong>Industrial durability:<\/strong>\u00a0Zeopore\u2019s modified zeolites have shown stability and recyclability over extended operating periods, increasing long-term plant performance and economics.<\/li>\n<\/ul>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><strong>Tim B\u00f6ltken, CEO of INERATEC:<\/strong> &#8220;Zeopore\u2019s catalyst technology complements INERATEC\u2019s process innovation extremely well. Catalyst performance is a key building block in creating a highly efficient and competitive hydrocracking process, and we are excited to see how strongly Zeopore\u2019s solution supports our own technology approach. Together, we are advancing a scalable path toward more efficient production of sustainable, drop-in-ready fuels and chemicals.\u201d<\/p>\n\n\n\n<p><strong>Kurt Du Mong, CEO of Zeopore:<\/strong> &#8220;Our ambition is to reduce the price premium and increase the industrialization of sustainable fuel production. Seeing our meso-zeolites add such significant value to frontrunning technologies like INERATEC\u2019s ERA ONE is incredibly rewarding. We are now ready to scale and welcome partners to join us in shaping the future of sustainable refining.&#8221;<\/p>\n<\/blockquote>\n\n\n\n<p>Through this close collaboration, both parties aim to make&nbsp;<a target=\"_blank\" href=\"https:\/\/www.ineratec.de\/en\/glossary\/synthetic-fuel\" rel=\"noreferrer noopener\">synthetic fuel<\/a>&nbsp;production more efficient, scalable, and economically competitive. By accelerating industrial scale-up, they are creating a proven foundation for an affordable, climate-friendly energy supply.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>At the center of the collaboration is INERATEC\u2019s newly developed hydrocracking process, designed to upgrade Fischer-Tropsch waxes from\u00a0Power-to-Liquid\u00a0production into high-value, drop-in-ready fuels and chemicals. Zeopore\u2019s unique meso-zeolite catalyst technology further increases the performance of this process by enhancing catalytic selectivity, activity and lifetime. Together, the two companies are committed to realize the rapid, low-risk scale-up [&#8230;]<\/p>\n","protected":false},"author":59,"featured_media":178807,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","nova_meta_subtitle":"INERATEC and Zeopore announce a successful technology collaboration driving a more efficient and economically competitive production of CO\u2082-neutral e-Fuels and e-Chemicals","footnotes":""},"categories":[5571],"tags":[22464,5714,12330,10416,10630,16038,27969,10743],"supplier":[9954,28190],"class_list":["post-178785","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-co2-based","tag-biofeedstock","tag-biofuels","tag-ccu","tag-circulareconomy","tag-hydrogen","tag-powertoliquid","tag-syntheticfuel","tag-useco2","supplier-ineratec","supplier-zeopore"],"_links":{"self":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/178785","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/comments?post=178785"}],"version-history":[{"count":3,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/178785\/revisions"}],"predecessor-version":[{"id":178814,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/178785\/revisions\/178814"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media\/178807"}],"wp:attachment":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media?parent=178785"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/categories?post=178785"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/tags?post=178785"},{"taxonomy":"supplier","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/supplier?post=178785"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}