{"id":164819,"date":"2025-06-30T07:39:00","date_gmt":"2025-06-30T05:39:00","guid":{"rendered":"https:\/\/renewable-carbon.eu\/news\/?p=164819"},"modified":"2025-06-27T15:22:59","modified_gmt":"2025-06-27T13:22:59","slug":"new-sorption-enhanced-methanation-plant-at-empa","status":"publish","type":"post","link":"https:\/\/renewable-carbon.eu\/news\/new-sorption-enhanced-methanation-plant-at-empa\/","title":{"rendered":"New sorption-enhanced methanation plant at Empa"},"content":{"rendered":"\n\n
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\"The
The minds behind Empa’s innovative methanation plant (from left to right): J\u00fcrg Ard\u00fcser, Florian Kiefer, and Christian Bach.
\u00a9 Marion Nitsch<\/figcaption><\/figure><\/div>\n\n\n

On June 16, Empa inaugurated its novel methanation plant. The move-MEGA research project is the first to demonstrate so-called sorption-enhanced methanation at pilot scale \u2013 a technology developed at Empa that makes the power-to-gas process more flexible and robust. The produced synthetic methane can serve as a renewable energy carrier, replacing fossil natural gas. In combination with methane pyrolysis, it is also possible to produce CO\u2082-negative hydrogen from it.<\/strong><\/p>\n\n\n\n

Empa\u2019s new methanation plant, move-MEGA, brings together central components of the energy transition: It produces methane from renewable hydrogen and CO\u2082, with a deliberate focus on increasing the load flexibility of the process \u2013 a crucial advantage for utilizing fluctuating renewable electricity sources. The innovative demonstration plant shows how renewable solar power can be converted directly into hydrogen via electrolysis and then, together with CO\u2082 captured from ambient air, processed into synthetic methane \u2013 ready to be fed into the gas grid. The direct integration of these processes at a single site is unique.<\/p>\n\n\n\n

A new approach: load flexibility and efficiency<\/h3>\n\n\n\n

At the heart of the new plant is a process termed sorption-enhanced methanation, where zeolite pellets with defined pore sizes serve as catalyst carrier. These pellets adsorb the water produced as a by-product during methanation, shifting the chemical equilibrium in favor of methane formation. As a result, the process can be operated at lower pressures and temperatures, and the methane produced can be used directly or injected into the gas grid without elaborate post-treatment.<\/p>\n\n\n\n

A key aspect of developing this new process was thermal management: To ensure continuous operation, at least two reactors are required, alternating between methane production and regeneration\/drying. For this drying step, a sophisticated thermal management is essential, allowing waste heat from methanation to be either removed from the reactor or stored in the catalyst bed. The Empa team led by Florian Kiefer and Andreas Borgschulte spent over five years developing this technology from fundamental research, through lab scale facilities to a functional demonstrator.<\/p>\n\n\n\n

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\u201cThanks to sorption-enhanced methanation and advanced thermal management, we achieve high conversion rates and significantly greater load flexibility than with conventional methods. This makes the technology especially attractive for direct coupling with photovoltaic or wind power plants,\u201d explains move-MEGA project leader Florian Kiefer<\/strong>.<\/p>\n<\/blockquote>\n\n\n

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\"The
The methanation plant combines various processes directly at a single site – making it unique in this form. \u00a9 Empa<\/figcaption><\/figure><\/div>\n\n\n

From synthetic methane to a CO\u2082 sink \u2013 new paths in climate protection<\/h3>\n\n\n\n

The power-to-gas demonstrator also integrates a Direct-Air-Capture (DAC) unit, enabling the CO\u2082 needed for methanation to be sourced directly from ambient air. This creates the precondition for negative CO\u2082 emissions: In a subsequent step, the methane can be split via methane pyrolysis into solid carbon and hydrogen, as shown in current Empa research projects. Solid carbon then serves as a long-term CO\u2082 sink and can be used in building materials such as concrete or asphalt. Hydrogen an be used as an energy carrier for industrial high-temperature applications that are currently dependent on fossil fuels and are difficult to electrify. A demonstration project is currently underway in collaboration with the Association for the Decarbonization of Industry (VzDI) in Zug.<\/p>\n\n\n\n

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\u201cMethanation combined with methane pyrolysis opens a path to combine renewable energy supply with permanent removal of CO\u2082 from the atmosphere. This enables negative CO\u2082 emissions,\u201d explains Christian Bach, initiator of the move-MEGA project and head of Empa<\/strong>‘s Chemical Energy Carriers and Vehicle Systems laboratory.<\/p>\n<\/blockquote>\n\n\n\n

move-MEGA<\/h3>\n\n\n\n

With the inauguration of the demonstration plant, the move-MEGA-project, dedicated to producing synthetic methane from sustainable hydrogen and CO\u2082 from ambient air, has reached an important milestone. At its core is the sorption-enhanced methanation technology developed at Empa, used here for the first time in a demonstration facility within Empa\u2019s mobility demonstrator move<\/a>. Alongside sorption-enhanced methanation, special focus is placed on the efficient use of process waste heat, which is integrated into existing system components. The project is supported by the ETH Board, the Canton of Zurich, Glattwerk, Avenergy Suisse, Migros, Lidl Switzerland, Armasuisse and Swisspower.<\/p>\n","protected":false},"excerpt":{"rendered":"

On June 16, Empa inaugurated its novel methanation plant. The move-MEGA research project is the first to demonstrate so-called sorption-enhanced methanation at pilot scale \u2013 a technology developed at Empa that makes the power-to-gas process more flexible and robust. The produced synthetic methane can serve as a renewable energy carrier, replacing fossil natural gas. In […]<\/p>\n","protected":false},"author":59,"featured_media":164827,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","nova_meta_subtitle":"Renewable gas from hydrogen and CO\u2082 ","footnotes":""},"categories":[5571],"tags":[25652,14263,10744,23864,12330,10416,14144,10630,13461],"supplier":[18552,18555,506,26562,18556,21643,24668,17427,18554],"class_list":["post-164819","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-co2-based","tag-biomethanation","tag-biomethane","tag-carboncapture","tag-carbonsequestration","tag-ccu","tag-circulareconomy","tag-electrolysis","tag-hydrogen","tag-pyrolysis","supplier-armasuisse","supplier-avenergy-suisse","supplier-eidgenoessische-materialpruefungs-und-forschungsanstalt-empa","supplier-eth-rat-schweiz","supplier-glattwerk","supplier-kanton-zurich","supplier-lidl-schweiz","supplier-migros","supplier-swisspower"],"_links":{"self":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/164819","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/comments?post=164819"}],"version-history":[{"count":0,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/164819\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media\/164827"}],"wp:attachment":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media?parent=164819"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/categories?post=164819"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/tags?post=164819"},{"taxonomy":"supplier","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/supplier?post=164819"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}