{"id":163912,"date":"2025-06-04T07:37:00","date_gmt":"2025-06-04T05:37:00","guid":{"rendered":"https:\/\/renewable-carbon.eu\/news\/?p=163912"},"modified":"2025-05-30T11:56:23","modified_gmt":"2025-05-30T09:56:23","slug":"combining-electrochemical-co2-reduction-with-industrial-processes","status":"publish","type":"post","link":"https:\/\/renewable-carbon.eu\/news\/combining-electrochemical-co2-reduction-with-industrial-processes\/","title":{"rendered":"Combining electrochemical CO2\u00a0reduction with industrial processes"},"content":{"rendered":"\n\n\n<p><strong>The carbon cycle can be closed with the help of electrochemical CO<sub>2<\/sub>&nbsp;reduction: Unavoidable emissions from concrete production or waste incineration become CO \u2013 and thus the starting point for chemicals or fuels. However, there is a hurdle lurking in the industrial application of this technology: It is not (yet) compatible with the existing infrastructure. Researchers at Fraunhofer UMSICHT and Ruhr University Bochum have developed a possible solution: a new reactor that efficiently converts CO<sub>2<\/sub>&nbsp;using pressurized CO<sub>2<\/sub>&nbsp;and pure water.<\/strong><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter is-resized\"><a href=\"https:\/\/www.umsicht.fraunhofer.de\/en\/press-media\/press-releases\/2025\/differential-zero-gap-reactor\/jcr:content\/fixedContent\/pressArticleParsys\/textblockwithpics\/imageComponent1\/image.img.4col.large.jpg\/1747804489699\/Differential-Zero-Gap-Reaktor-Teaser.jpg\"><img decoding=\"async\" src=\"https:\/\/www.umsicht.fraunhofer.de\/en\/press-media\/press-releases\/2025\/differential-zero-gap-reactor\/jcr:content\/fixedContent\/pressArticleParsys\/textblockwithpics\/imageComponent1\/image.img.jpg\/1747804489699\/Differential-Zero-Gap-Reaktor-Teaser.jpg\" alt=\"Differential-Zero-Gap-Reaktor \" style=\"aspect-ratio:1.3333333333333333;width:668px;height:auto\" title=\"Differential-Zero-Gap-Reaktor \"\/><\/a><figcaption class=\"wp-element-caption\">Researchers unveil a new reactor that efficiently converts carbon dioxide (CO<sub>2<\/sub>) into valuable chemicals using pressurized CO<sub>2<\/sub>\u00a0and pure water. \u00a9 Fraunhofer UMSICHT\/Mike Henning<\/figcaption><\/figure><\/div>\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>&#8220;CO<sub>2\u00a0<\/sub>is already an integral part of many industrial processes such as natural gas reforming, ethylene oxide production and oxyfuel combustion,&#8221; explains <strong>Prof. Ulf-Peter Apfel<\/strong>, head of department\u00a0<a rel=\"noreferrer noopener\" href=\"https:\/\/www.umsicht.fraunhofer.de\/en\/about-fraunhofer-umsicht\/departments\/electrosynthesis.html\" target=\"_blank\">Electrosynthesis\u00a0<\/a>\u00a0at <strong>Fraunhofer UMSICHT<\/strong> and the Inorganic Chemistry research group at <strong>Ruhr University Bochum<\/strong>. &#8220;In these processes, the CO\u2082 is either pressurized immediately afterwards or compressed to higher pressures for storage and transport. The depressurization of these CO<sub>2\u00a0<\/sub>streams for use in CO<sub>2\u00a0<\/sub>electrolysis makes the integration of electrolytic technologies more difficult and leads to further energy losses.&#8221;<\/p>\n<\/blockquote>\n\n\n\n<p>To avoid this step, the researchers have developed a zero-gap reactor for CO\u2082 electrolysis that can be operated with a differential pressure of up to 40 bar. It is based on a new design and includes, among other things, a new mechanically stable proton exchange membrane with a thin anionic top layer. This new system enables the production of carbon building blocks at differential pressures of 40 bar(g) and at the same time simplifies the design of the electrolyzer, as only pure water is used at the anode. Further highlights:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The differential pressure increases the product selectivity of CO to 81 percent at a current density of 500 mA cm<sup>(-2)&nbsp;<\/sup>.<\/li>\n\n\n\n<li>The reactor can be operated with a very low CO\u2082 surplus, so that up to 25 percent of the CO\u2082 used can currently be reduced to compliance office in one pass.<\/li>\n\n\n\n<li>High product selectivity of CO when operating with the modified proton exchange membrane and pure water as anolyte \u2013 even at high current densities above 300 mA cm<sup>-2<\/sup><\/li>\n<\/ul>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p>&#8220;By operating at differential pressures, the system significantly improves conversion rates and stability, making the process more sustainable and effective,&#8221; summarizes <strong>Ulf-Peter Apfel.<\/strong> &#8220;These advances enable the integration of CO<sub>2\u00a0<\/sub>conversion into existing chemical industries and encourage further innovation in catalyst and reactor technology, promoting more environmentally friendly methods of chemical production.&#8221;<\/p>\n<\/blockquote>\n\n\n\n<p>The researchers&#8217; complete results can be read in the article &#8220;Differential Pressure CO<sub>2\u00a0<\/sub>Electrolysis Opens the Way for Direct Coupling to Industrial Processes&#8221; in the journal &#8220;<em>Chem Catalysis&#8221;<\/em>:\u00a0<a rel=\"noreferrer noopener\" href=\"https:\/\/s.fhg.de\/CS78\" target=\"_blank\">https:\/\/s.fhg.de\/CS78<\/a>. A patent for the new reactor design has already been filed. The technology is also to be used in the &#8220;<a rel=\"noreferrer noopener\" href=\"https:\/\/www.umsicht.fraunhofer.de\/en\/press-media\/press-releases\/2023\/green-methanol-pilot-plant.html\" target=\"_blank\">Leuna 100<\/a>&#8221; project.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The carbon cycle can be closed with the help of electrochemical CO2&nbsp;reduction: Unavoidable emissions from concrete production or waste incineration become CO \u2013 and thus the starting point for chemicals or fuels. However, there is a hurdle lurking in the industrial application of this technology: It is not (yet) compatible with the existing infrastructure. Researchers [&#8230;]<\/p>\n","protected":false},"author":59,"featured_media":163919,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"","nova_meta_subtitle":"Researchers have developed a zero-gap reactor for CO2 electrolysis with a differential pressure of up to 40 bar","footnotes":""},"categories":[5571],"tags":[10744,10416,25426,25390,10408,10743],"supplier":[303,1806],"class_list":["post-163912","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-co2-based","tag-carboncapture","tag-circulareconomy","tag-electrochemistry","tag-electrolyzer","tag-greenchemistry","tag-useco2","supplier-fraunhofer-institut-fuer-umwelt-sicherheits-und-energietechnik-umsicht","supplier-ruhr-universitaet-bochum"],"_links":{"self":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/163912","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/users\/59"}],"replies":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/comments?post=163912"}],"version-history":[{"count":0,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/posts\/163912\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media\/163919"}],"wp:attachment":[{"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/media?parent=163912"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/categories?post=163912"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/tags?post=163912"},{"taxonomy":"supplier","embeddable":true,"href":"https:\/\/renewable-carbon.eu\/news\/wp-json\/wp\/v2\/supplier?post=163912"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}